PZEM-004T ESP8266 software

Following up the home energy meter post based on an ESP8266 and PZEM-004T hardware, this post describes succinctly the software for using the energy meter.

There are at least two components to the solution:

  1. ESP8266 software for driving the power meter and make the measurements.
  2. The backend software for receiving and processing data.

The ESP8266 software:
The power meter software for the ESP8266 available on this GitHub repository, uses an available PZEM-004T library for accessing the power meter, and sends the collected data through MQTT to any subscribers of the power meter topic.
I’m using the convention that is also used on Thingsboard, namely an MQTT attributes topic to publish the device status, and a telemetry topic to post the data in JSON format.
Around lines 80 on main.cpp of PowerMeter sources, the topics are defined as:

  1. Attributes: “iot/device/” + String(MQTT_ClientID) + “/attributes”
  2. Telemetry: “iot/device/” + String(MQTT_ClientID) + “/telemetry”

MQTT_ClientID is defined on the secrets.h file, where we also define a list of available WIFI connections for our ESP8266. The attributes topic periodically sends the current device status (RSSI, HEAP, wifi SSID), while the data on the telemetry topic is fed into a timeseries database such as InfluxDB where then a Grafana Dashboard shows and allows to see the captured data across time.

As also my previous post regarding framework and libraries versions, I needed to block the ESP8266 framework version and the SoftwareSerial library because the combination of these with the PZE-004T library was (is ?) broken of more recent versions. As is currently defined on the platformio.ini file, the current set of versions, work fine.

A lot of people had problems working with the use of SoftwareSerial library for the PZEM library to communicate with the hardware. The issue, that I accidentally found out, are related with timing issues to communicate with the PZEM hardware. There are periods of time that the PZEM is not responsive, probably because is making some measurement.

The solution to this issue is at start up to try the connection during some time, at 3 seconds interval until it succeeds. After the connection is successful, we need to keep an interval around one minute between reads to encounter no issues/failures . If this interval is kept, the connection to the PZEM hardware works flawlessly, at least with the hardware that I have.

So the connection phase is checked and tried several times to synchronize the ESP8266 with the PZEM, and them every single minute there is a data read. If the interval is shorter, lets say, 30s, it will fail, until the elapsed time to one minute is completed.

The firmware solves the above issue, and after reading the data, it posts it to a MQTT broker. The firmware also makes available a web page with the current status and measurements:

Power Meter Web Page

Then there are other bits, namely since the meter will be on the electric mains board, an UDP logging facility that allows on the computer to run an UDP server and see what is going on.

The back-end software:
I’ve not done much on this area, since most of it is just standard stuff. An MQTT broker and Node-Red flow. The flow just receives the data, saves it into an InfluxDB database and creates a Node-Red UI dashboard.

This screenshot doesn’t show much, but shows more or less what information is available, including the current power factor.

Future work:
Basically what is missing is two things:

  1. Grafana Dashboard based on the InfluxDB data.
  2. Some kind of exporter to CSV or Spreadsheat to allow further data analysis such as the daily power consumption totals.
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